ESP power cables

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We're an ESP power cable manufacturer meeting the industry’s challenges with unmatched capacity, flexibility, and quality.

Levare is one of few artificial lift equipment providers manufacturing the complete ESP system including power cable. The total facilities capacity is approximately 10,000 kilometers (over 6,200 miles) of power and motor lead extension (MLE) cables annually.

Our rigorous quality standards ensure Levare electrical submersible pump cables are consistently manufactured to the highest industry standards. With extensive application experience and unrivalled in-house capability, we can vary insulation, protection barriers, or armor to construct cable to meet any downhole condition or commercial challenge.

Levare manufactures ESP cable in both round and flat profiles.

Power Cables and MLE Specifications

SL-212 (PN) SL-285 (EN) SL-450 (EE) SL-450 (E-Lead) MLE-450 (E-Lead)
Flat Round Flat Round Flat Round Flat Round Flat
Max. operating temperature
212°F
(100°C)
285°F
(140°C)
400°F
(204°C)
450°F
(231°C)
450°F
(232°C)
Conductors
- solid
- stranded compacted
- solid
- stranded compacted
- solid
- stranded compacted
- solid
- stranded compacted
- solid
Insulation PP EPDM EPDM EPDM polyimide + EPDM
Sheath Lead Lead
Barrier tape PTFE PTFE PTFE
Covering PES PES PES PES PES
Jacket NBR NBR EPDM EPDM
Armor
galvanized steel
stainless steel
MONEL
galvanized steel
stainless steel
MONEL
galvanized steel
stainless steel
MONEL
galvanized steel
stainless steel
MONEL
galvanized steel
stainless steel
MONEL
PP - polypropylene
EPDM - ethylene propylene diene monomer rubber
PTFE - polytetrafluoroethylene
PES - polyester
NBR - nitrile butadiene rubber
  • SL212 (PN)
  • SL285 (EN)
  • SL450 (EE)
  • SL450 (E-Lead)
  • MLE-450 (E-Lead)

SL212 (PN)

SL-212 (PN) Cable provides a good mix of chemical resistance, toughness, and electrical properties. Recommended application is for water or high water cut wells with low bottom-hole temperatures and pressures.

Temperature rating is 212°F (100°С); available in 4 kV and 5 kV.

Power Cable Configurations

Cable size,
AWG / mm²
Cross-section
mm²
Conductor
Quantity Conductor type
1 42.41 1 solid
7 stranded compacted
2 33.63 1 solid
7 stranded compacted
4 21.15 1 solid
16 mm² 16.00 1 solid
6 13.29 1 solid
10 mm² 10.00 1 solid
8 mm² 8.00 1 solid

SL285 (EN)

SL-285 (EN) Cable has extremely good electrical and temperature properties. The EPDM insulation is specially formulated to have low swell characteristics in the presence of hydrocarbons. Recommended for all oil well applications where the temperature is not excessive.


Temperature rating is 285°F (140°С); available in 4 kV and 5 kV.

Power Cable Configurations

Cable size,
AWG / mm²
Cross-section
mm²
Conductor
Quantity Conductor type
1 42.41 1 solid
7 stranded compacted
2 33.63 1 solid
7 stranded compacted
4 21.15 1 solid
16 mm² 16.00 1 solid
6 13.29 1 solid
10 mm² 10.00 1 solid
8 mm² 8.00 1 solid

SL450 (EE)

SL-450 (EE) Flat Cable has extremely good electrical and temperature properties.


The EPDM insulation is specially formulated to have low swell characteristics in the presence of hydrocarbons. The EPDM jacket allows for a much greater temperature tolerance. Recommended for all oil well applications where the temperature is not excessive.


Temperature rating is 400°F (204°С); available in 4 kV and 5 kV.

Power Cable Configurations

Cable size,
AWG / mm²
Cross-section
mm²
Conductor
Quantity Conductor type
1 42.41 1 solid
7 stranded compacted
2 33.63 1 solid
7 stranded compacted
4 21.15 1 solid
16 mm² 16.00 1 solid
6 13.29 1 solid
10 mm² 10.00 1 solid
8 mm² 8.00 1 solid

SL450 (E-Lead)

SL-450 (E-Lead) Cable has a lead sheath, which prevents failure from chemical attack and from decompression, ensuring superior performance in hostile environments such as high temperature/high GOR applications.


Temperature rating is 450°F (232°С); available in 4kV and 5kV.

Power Cable Configurations

Cable size,
AWG / mm²
Cross-section
mm²
Conductor
Quantity Conductor type
1 42.41 1 solid
7 stranded compacted
2 33.63 1 solid
7 stranded compacted
4 21.15 1 solid
16 mm² 16.00 1 solid
6 13.29 1 solid
10 mm² 10.00 1 solid
8 mm² 8.00 1 solid

MLE-450 (E-Lead)

MLE cables are manufactured only with a flat profile. Temperature rating is 450°F (232°С) at 3,000 psi.

Power Cable Configurations

Motor Series Voltage rating Insulation material Pothead type Conductor size Outer dimensions
mm² (AWG) In mm
319 Series 4kV KELB Plug-in pothead 6 0.345 x 0.880 8.8 x 22.4
375 Series 4kV (K)ELB Plug-in pothead 6 0.345 x 0.880 8.8 x 22.4
10 0.402 x 1.016 10.2 x 25.8
406 Series 4kV KELB Plug-in pothead 10 0.402 x 1.016 10.2 x 25.8
456 Series 4kV KELB Tape-in pothead 13.3 (#6) 0.496 x 1.150 12.6 x 29.2
456 Series 4kV (K)ELB Plug-in pothead 10 0.492 x 1.280 12.5 x 32.5
13.3 (#6) 0.508 x 1.323 12.9 x 33.6
16 0.524 x 1.370 13.3 x 34.8
25.16 (#4) 0.551 x 1.449 14.0 x 36.8
5kV (K)ELB Plug-in pothead 10 0.503 x 1.303 12.8 x 33.1
13.3 (#6) 0.532 x 1.381 13.5 x 35.1
16 0.543 x 1.425 13.8 x 36.2
440 / 562 Series 5kV KELB Tape-in pothead 21.15 (#4) 0.488 x 1.244 12.4 x 31.6
512 / 562 / 728 Series 4kV (K)ELB
Oversize
Plug-in pothead
21.15 (#4) 0.551 x 1.449 14.0 x 36.8
25 0.563 x 1.457 14.3 x 37.0
512 / 562 / 728 Series 5kV (K)ELB
Oversize
Plug-in pothead
16 0.543 x 1.425 13.8 x 36.2
21.15 (#4) 0.571 x 1.508 14.5 x 38.3
25 0.587 x 1.555 14.9 x 39.5
33.6 (#2) 0.565 x 1.537 14.4 x 39.1
PEEK 21.15 (#4) 0.524 x 1.381 13.3 x 35.1